Starting
from the ground-up, an owner/developer must consider if the building
site has the necessary utilities to service advanced technology. If not, you need to determine if the utilities can be brought to
the building, and who, will get them there. Often the local gas and
electric companies will bring the service close to the property; however
proper sewer utilities can be a significant problem for a difficult
site. Gas, phone and electric services don’t need any pitch, but
sewerage does. For
this reason, many sites need to include their own sewerage treatment
plants in the development plans. Needless
to say, this can significantly impact the cost of a project.
For
existing buildings, many of the utility issues still apply, but one must
take in account the building’s structural ability with respect to its
capacity to support the dead and live loads.
When renovating an older building, there is typically a need to
structurally increase its load capacity to support state of the art
equipment and mechanical improvements.
This can be done with column reinforcements, column additions,
mechanical mezzanines, bar joist reinforcement, and even a roof
replacement, particularly if the existing roof was a stone ballast type.
Once the condition of the
site or existing building are determined, the construction team can
approach local building officials about the type of work that is being
planned. Naturally,
the approval process is going to be more complicated when a company
plans to use chemicals in its manufacturing process.
We believe a proactive approach of full disclosure is always the
best policy when negotiating with town officials, including the building
inspector, fire chief, and the Board of Health.
And it doesn’t always stop at the local level.
Further state approval from the Radiation Control Program
(Agency) is required when using radioactive chemicals, and the consent
of the Department of Environmental Protection will likely be needed for
demolition, noise, and water use. Lastly,
the state plumbing inspector frequently needs to authorize high-pressure
natural gas work.
Due to its forthright
approach, it proved to be a smooth approval process for Sirtex in
Wilmington, Massachusetts. The
Australian-based life sciences company produces radioactive treatments
for liver cancer, and fortunately, can satisfy its weekly international
production requirements by filling only two large soda bottles of
radioactive material. The
board gave its ultimate approval when they clearly understood the
miniscule amount of radioactive material being produced, coupled with
the construction of a lead containment facility, otherwise known as a
“Hot Cell”, that would harness any leakage into the land or within
the community.
When
renovating for advanced technology, the costs can be as much, or more,
than the shell and core of constructing a new building.
As you begin purchasing the materials, you’ll find the
mechanical, specialty piping, and electrical systems can be the most
expensive component. It
is important when choosing large mechanical systems to consider the life
cost of the equipment, including the operating costs.
Do not be tempted by the low construction price of some HVAC
systems, because it is these systems that will be more expensive to
operate long-term from an electrical and maintenance standpoint. A good
general contractor, working with the mechanical engineer, can help an
owner understand the total life cycle costs of different systems.
Good
preliminary plans and scopes of work enable the general contractor to
accurately estimate the project. If the scope of work is accurate, the
schedule can stay on track because long lead-time equipment can be
identified and ordered. This
is particularly critical with an accelerated schedule.
Hydra Biosciences in
Cambridge required a fast track lab renovation in order to stay ahead of
its research demands. The
pharmaceutical company develops molecular regeneration medicines for
diseases of the heart, retina, and other body parts.
In the expansion of its facility on Memorial Drive, Hydra
Biosciences was paying for its office space while waiting for its
build-out. With a
straightforward office fit-up, relocating can happen almost
effortlessly; however, a research and development firm has a more
complicated construction process requiring complex mechanical systems
including chillers, generators, cooling towers and process piping needs
for BL1 and BL2 labs. The
most suitable contractor is the one who understands the biotech
business, its product, and its equipment because everyday the space sits
vacant translates into a less research efforts and the loss of valuable
funds.
For life science firms
anticipating growth, it’s smart to establish a relationship with a
reliable builder early on. For
instance, Amersham Biosciences in Marlborough was making promising
developments in its product technologies of molecular medicine.
Creating a relationship
with a knowledgeable builder during its first multi-phase project put
them in an advantageous position when they got an infusion of capital
through a merger with GE Healthcare.
Due to the team’s familiarity, its current expansion started
without any downtime or learning curve by members of the construction
team.
A goal of the construction industry is to play whatever
part we can to sustain and develop the growth of advanced technology,
particularly as it relates to biotech in Massachusetts. Whatever we can
do to facilitate the construction process, from assisting with the
permitting and approvals, to advising on the most cost efficient
approach to choosing processing equipment, a builder can be a valuable
resource from start to finish and an aid to making it easier to do
business in our state.